OEE Coach Software Help
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Install Hardware
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Install Software
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Access & Rights
- How to obtain a LICENSE
- How can I access OEE Coach the first time
- How to give Users Access on Screens & Computers
- How to configure USER-ROLES
- How to configure USERS
- How to configure VIEW PER COMPUTER
- How to set SYSTEM PREFERENCES
- How to set USER PREFERENCES
- Automatically adding activities
- How to use SEMI-AUTOMATED MODE
- How to CLOSE and LOCK a shift
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Configure Masterdata
- Defining a 'MACHINE'
- How to add a new 'MACHINE'
- Methods to enter output data
- How to define GROUPS of machines
- How to use 'SHIFTS'
- How to use 'TEAMS'
- What are 'UNITS OF MEASUREMENT'
- What are ‘EQUIVALENT VALUES’
- How to define and use ACTIVITIES
- How to (re)use Activities in Mastertable
- What kind of ACTIVITIES can be defined
- What is the difference between [W]AIT and [U]NSCHEDULED
- How to define OUTPUT (='Products')
- How to calculate 'PERFORMANCE'
- What is the Maximum Speed of the Machine
- How to define Maximum Speed: NPC and ‘Standard’
- How to deal with short (‘Minor’) stoppages
- What is OEE Top?
- What is the 'Quality Rate'
- What categories of QUALITY are there
- How to link a Machine to Activities and Products (MAP)
- How to Change, add and remove parameters in MAP
- Why to visualize ALL losses
- Can OEE be used as a system for failure logging
- How to CHANGE SPEED in existing calculations RETROSPECTIVELY
- (How) can I change an existing Activity- or Producttype?
- How to allow Parallel Output
- How does the OEE Coach data collection mechanism work?
- How to CONFIGURE the SENSOR(s) in OEE Coach
- How to distinct Short Idle from Minor Stopps
- How to configure the Shift Planner module
- Show all articles ( 16 ) Collapse Articles
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Enter Data
- How to register a shift
- What are ACTIVITIES during a shift
- What are the 3 Modes of registration
- How to add ACTIVITIES to a SHIFT
- How to MODIFY Activity Data
- The AVAILABILITY SUMMARY
- How to handle deviant shift lengths
- What if Shifts/Batches run >24 Hrs
- How to ADD OUTPUT to an activity
- How to handle multiple product runs in one shift
- How to handle a run where only scrap is produced
- The PERFORMANCE SUMMARY
- The Quality Summary
- The OEE Calculation
- The registration dashboard
- How to use ACTUAL vs PLANNED OPERATORS
- How to CLOSE and LOCK a shift
- What is the ANDON SYSTEM
- Error Detection & Validation System for Incorrect Input
- How to use the Calendar
- (How) can I change an existing Activity- or Producttype?
- How to use ORDER and BATCH numbers
- How to (re)use Activities in Mastertable
- AUTOMATIC MODE data collection
- Show all articles ( 9 ) Collapse Articles
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Modify - Delete data
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Validate Data
- Articles coming soon
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Analyze-Report Data
- Printing a SHIFT-REPORT at end of shift
- What is the ANDON SYSTEM
- Error Detection & Validation System for Incorrect Input
- What are ANALYSES and what are REPORTS
- Features of the ANALYSES SCREENS
- How to PRINT or EXPORT charts
- How to use the Calendar
- What is the difference between STATIC and DYNAMIC analyses
- Analysis: EFFECTIVENESS
- Analysis: EFFECTIVENESS in Time
- Analysis: ANDON
- Analysis: AVAILABILITY
- Analysis: AVAILABILITY in Time
- Analysis: OUTPUT in Time
- Analysis: PRODUCT PERFORMANCE
- Analysis: BATCH PERFORMANCE
- Analysis: QUALITY
- Analysis: COMPARE CHARTS
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Support
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Calculation Examples
- How are Calculations made; Examples
- 1. Registered time << Shift time
- 2. Actual Output = Max Output
- 3. Speed Loss
- 4. Minor Stops
- 5. Speed Loss and Minor Stops
- 6. Good product and Reject
- 7. More output than expected
- 8. Two sorts of Reject with one Product
- 9. Three sorts of Reject with one Product
- 10. Three Rejects; output > expected
- 11. Two runs with parallel output
- 12. Two runs, two products, two performances (speed loss)
- 13. Two runs, two products, two performances (minor stops)
- 14. Two runs, two products, two performances (minor stops+ speed loss)
- 15. Calculating Quality
- 16. Calculating Quality; extreme example
- 17. Multi batch, parallel output, incl. rejects
- 18. Multi batch, parallel output with rejects: entry errors
- 19. Multi batch, parallel output, extreme output
- 20. Multi batch, parallel output, multiple rejects
- 21. Multi batch, Slow and Fast, Multiple rejects
- 22. Multi batch, parallel output with rejects: entry errors
- 23.
- 15. Calculating Quality
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(Daily) Management
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Setting Preferences
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Integration
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ERP Feeder Module
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ERP/OPC Reader Module
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Shiftplanner Module
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Financial Module
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Report Mailer Module
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Energy Module
Sensors
OEE Coach uses Leuze (you may find equivalents):
HRTR 25B/66-S12 for non transparent products that can reflect
PRK25C/4P-M12 – Polarized retro-reflective photoelectric sensor for transparent products e.g. empty bottles
Reflector TKS 30X50 and
Mountkit BTU 346M-D12
Cable
KD U-M12-4A-P1-050 – Connection cable PUR
Free of CFC, cadmium, silicone, halogen and lead, matt, low-adhesion, abrasion-resistant, easily machine-processable
Resistance of the outer sheathing:
Hydrolysis and microbe resistant, good oil, gasoline and chemical resistance in accordance with VDE 0472 part 803 test B, flame retardant in accordance with UL 1581 VW1 / CSA FT1 / IEC 60332-1, IEC 60332-2-2
Example Wiring Diagram PNP sensor
Sinking or sourcing
