Involving Middle- and Upper Management

Empowering Shopfloor Teams

Getting everybody on board

with a corporate approach

Process- or Discreet... How to proceed?

OEE Training

Hands-on, with the boots in the oil…

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‘Building People’ is a crucial pillar for world class organisations.

So never accept mediocre teachers!

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Workshops

A Wide range of dedicated OEE workshops, as well as workshops in many improvement subjects, are available to be customized to your needs.

 

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Practical Training on the shopfloor

  • Workshops are coordinated by Arno Koch, a renowned world class Sensei achieving highest ranking feedback for more than 25 years
  • Workshops provided in English, German, Dutch or your local language via a certified trainer or interpreter
  • Workshops provided World Wide, on site or off site
  • Workshops are customized to suite your situation best; examples here are base modules
  • Workshops have a high return on investment
  • Workshops are highly focused on mindset and paradigm shift. At the same time achieving high knowledge transfer.

Workshops always based on the base principles:

  • True North
  • Visualizing Losses
  • Eliminating Losses
  • Creating Flow
  • Standardized Work to create Value
  • Respect for People

All our trainers support the OEE Industry Standard

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OEE Coach Qualified trainers

passionate trainers

Passionate Trainers

  • Qualified Trainers support-, use and train the basics and principles as described at the OEE Coach Website
  • Qualified Trainers will apply OEE with respect for the principles of TPM and Lean
  • Qualified Trainers will support- and use the OEE definitions according to the OEE Industry standard
  • Qualified Trainers will never (ab)use OEE for benchmarking- or command-and-control purposes
  • Qualified Trainers will never (ab)use OEE to harm shop floor teams in any way
  • Qualified Trainers will deliver workshops with a high return on investment
  • Qualified Trainers will deliver workshops focused on mindset and paradigm shift, at the same time achieving high knowledge transfer.
  • Qualified Trainers will deliver workshops based on the base principles:
    • True North
    • Visualizing Losses
    • Eliminating Losses
    • Creating Flow
    • Standardized Work to create Value
    • Respect for People

 

Workshops offered

(an example of some of the most popular workshops)

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‘Building People’ is a crucial pillar for world class organisations.

So never accept mediocre teachers!

fas|fa-chalkboard-teacher|

Workshops

Shopfloor Management with OEE

2 days  “Shopfloor Management with OEE” Workshop

8-24 Participants

How to use OEE as a central steering instrument in the daily operation.

  • What can be made visible with OEE?
  • Can we accept the consequences of seeing nasty things?
  • Turning discovered ‘nasty things’ into great opportunities
  • Psychology of Reporting
  • Who is reporting what to whom?
  • Understanding what ‘daily management’ means
  • What can daily management look like?
  • Agreeing on the achieved results
  • Who will be where and when? Defining the agenda’s
  • Defining the reports
  • Agreement on roles and rules

“Shopfloor management with OEE” is a practical workshop. It covers not only useful theory but also leaves the team with all preparations done to start next day

OEE shopfloor training in China

What is Shopfloor Management?

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OEE Kick-off event

Get everybody on board for OEE

3,5 hours OEE Kick-off event for all manufacturing staff members and shopfloor teams;
30 – 100+ participants

Content OEE Kick-off event

Overview of the improvement strategy based on OEE

  • What is OEE?
  • For what problem is OEE a solution?
  • How to calculate OEE?
  • Steering the operation based on OEE
  • Learn how to abuse OEE when you are a manager (and why that does not makes sense)
  • What is to be achieved
  • Questions of the team

Goal

Goal: bringing the site to a mutual understanding of basic concepts around OEE; taking away misconceptions and fears, creating support for changes

OEE kick-off event in Jakarta

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OEE Implementation Week

OEE Implementation on 1 to 4 machines, within one week:

  • Installation of OEE software for data-entry and analyses
  • OEE awareness training for complete factory population (30 – 100+ participants)
  • OEE definitions, together with shopfloor teammembers and teamleaders
  • Implementaion of the definitions in the software
  • Determination and validation of maximum speed definitions
  • Setting up a data-collection methodology
  • Training of the shopfloor team
  • Testrun in life production
  • Presentation of first loss-visualisations
  • 100 Days action plan for implementation of daily shopfloor management based on OEE

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OEE Shop floor Training

2,5 hours OEE shopfloor training for the production team;
4 – 8 participants of the shopfloor team

Practical instructions:

  • The team knows how to register common situations
  • Users can interpreting the numbers
  • Everybody knows how to responding to different situations
  • You know how to abuse OEE (and why that does not makes sense)
  • There is agreement what is to be achieved
  • Questions of the team are answered

Goal: Creating a team that understands what OEE is, why it is used, what the advantages are. The team has no more ‘old school misconceptions’ about OEE.

OEE Shopfloor Training

 

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SMED Workshop: Changeover time Reduction

SMED – Single Minute Exchange of Dies

A real life shopfloor SMED workshop to reduce changeover time by 50 to 90%

4-8 Participants
3 days workshop

  • Shopfloor theory training
  • Changeover recording
  • Analysis with the team
  • Appliance of the SMED methodology
  • Definition of new changeover routine
  • Proving the new routine
  • Action Plan for needed visualizations etc
  • Training all team members

Goal: A sustainable reduction of changeover time on one machine by 50 to 90%

SMED analysis on the shopfloor SMED analysis on the shopfloor

OEE Coach Qualified Trainers

 

Organisation

Based in

Core Competence

Language(s)

Assess BVBA Belgium Softskills Dutch – English – French
Blom Consultancy Netherlands OEE – TPM- Lean – Monozukuri Dutch – English
CETPM –
Centre of Excellence for TPM at the University of Ansbach
Germany TPM – All Pillars German
CLC2 – TWI Institut Deutschland Germany TPM – OEE – Makigami – TWI German – English – Dutch
DataLyzer International Netherlands – US OEE – SPC – FMEA – CAPA Dutch – English
Haldan Consulting South Africa OEE English – Afrikaans
Princen Consultoria Brasil OEE – TPM – Lean Portuguese – English – Dutch
Skills 4 Industries Germany TPM – Lean – OEE German
TWI Instituut Nederland Netherlands TPM – OEE – TWI Dutch – English

 Coordinated by

Arno Koch – Makigami BV Netherlands Belgium OEE – Makigami – TPM – Monozukuri Dutch – English – German